Roller Die Cutter Press

Manufacturer & Supplier
38+ Years

Superior Performance with High Quality
Custom Design Based on Request
Full Support on Installstion&Traning

Gerson is professional roller die cutting machine  manufacturer & factory. We focus on die cutting press machine manufacturing more than 38 years.

Gerson Roller Die Cutter (GRDC) is multi-functional machine capable of accurate and consistent cutting any soft and semi-rigid material to produce short run die-cuts products.

Thanks to nearly four decades of experience and effort in die cutter press .Gerson  can advise on many die-cutting issues not only cutting die tool designs but also the right press for your production choice.

Gerson is one stop solution for your Die Cutting and Roller Press Cutters Tools or dies .Welcome to contact us if you want any die-cutting equipment or tools.

Roller Die Cutter Features & Specification

GRDC Main Features

1 – Silent without impact, safe and simple operation, no need to adjust the machine by changing the mold and material, easy to operate for beginners.
2 – High hardness solid alloy shaft, bright and rust-free, high-frequency cylindrical grinding, high hardness and high concentricity.
3 – High hardness stainless steel table surface, anti-scratch and anti-rust, long-lasting use of clean still.
4 – Heavy-duty parts of the German BKD double bearings, is each stress point are installed double bearings, so the equipment for a long time without special maintenance.
5 -Electric control with frequency converter speed control, automatic counting, two-way switch, optional two-way automatic shutdown or manual shutdown, one-key switching.
6 -Can be used for cut-through, half-through, compression line forming, high-frequency hardened gears, all 12.9 grade alloy screws.
7 -Machine frame for the 120 square tube, square through the four sides of the more stable, can be equipped with four heavy-duty equipment casters, easy to move
8 – Thickened casing, both sides of the feeding table can be disassembled and folded, convenient for logistics packaging and shipping, easy to go upstairs into the elevator.

GRDC Main Specification

ModelGERSON GRDC
Max Cutting Force(T)From 10 Tons to 200 Tons
Distance between Shafts:0 – 100 mm
Speed6-8 cycles/min
Cutting area(mm)(200-3000)X(300-3000)mm
Based on your material and die
Example: 1600X600mm etc.,
Shafts diameter:200mm-350 mm
Electric Power220V/380V/415V,50-60hz etc.,
Motor power0.75Kw  to 22KW

Roller Die Cutter Aplication

Material in Application

Top quality roller die cutter press machine is good  to die-cutting the soft or semi-rigid material including :
Cardboard:Corrugated Board,Corrugated fiberboard or Combined board ,Hard Paper,Corrugated Fiberboard Carton .Single , Double and Triple Wall Packaging .
Foil (Metal foils):Aluminum foil,Copper Foil, Gold Foil , Silver Foil, Tin Foil,Stainless Steel Foil or Holographic Foils,Pigmented Foils etc.,.
Fabric : including Semi-synthetic Fabric, Synthetic Fabric, Woven Fabric ,Non-woven Fabric etc., Cotton,Silk,Polyester,Wool,Linen,Denim,Canvas,Cashmere,Chenille,Chiffon,Damask,Georgette,Gingham,Modal,Muslin,Organza,Polyester,Satin,Suede,Toile,Twill,Velvet etc.,
Leather: including Artificial Leather(Synthetic leather, also known as faux leather or vegan leather),PVC Leather and PU Leather . Genuine Leather  including Top Grain, Full Grain, Split Leather, Bonded Leather,Bicast,Aniline, Semi-aniline, Brush-colored leather ,Cattle Leather ,Horse Leather ,Pig leather ,Sheep Leather etc.,
Plastic:Thermoplastics including polyethylene (PE), polypropylene (PP) and polyvinyl chloride (PVC). ,Polyethylene Terephthalate (PET, PETE, PETG, or PET-G),High-Density Polyethylene (HDPE), Polystyrene (PS) ,Thermoformed films,Biodegradable plastic etc.,
Foam:  Polyurethane Foam,Latex Foam,Memory Foam ,Open Cell Foam,Closed Cell Foam,Gel Foam,Convoluted Foam,Charcoal foam,Acoustic foam,Aquatic filter foam etc.,
Rubber:Ethylene Propylene Diene Monomer (EPDM),Chloroprene Rubber (CR), Silicone Rubber (SiR),Specialty Rubbers,,Nitrile Butadiene Rubber (NBR): ,Fluoroelastomer Rubber ,Synthetic Rubber etc.,
The working table can custom built based on request.

Foil

Industies in Application

Packaging Industry:
Plastic Vacuum Packing ,Clamshell Packaging:Blister pack including :full seal, partial seal, trap pack (trapped blister), or mock clamshell etc.,Foam Insert :Polyethylene Foams,Cross-linked polyethylene foam (XLPE),Polyurethane Foams etc.,Corrugated Cardboard:shipping boxes, mailer boxes, and product packaging boxes.Metal Foil : Used in Food industy etc.,
Shoes &Garment Industy:
Shoes Upper :Leather shoes ,sports shoes upper part production .Shoes insoles:Foam shoes insole ,fabric shoes insoles etc.,Garment Accessory: Foam shoulder pad ,Fabric pocket,pouch,Collar etc.,
Toy Industy:
Jigsaw Puzzles :Cardboard puzzles small size from one to 3000pcs puzzles .Plush Toy :Different kinds of stuffed animals using Cotton plush,Fleece plushies,Felt plushies,Faux suede fabric,Polyester plush etc.,
Other Industies:
Used in Food,Medical , pharmaceutical, Electronics, Consumer goods, Aerospace, automotive, Textile,clothing, Agricultural.

Roller Die Cutter Video

Related Products with Roller Die Cutter

Traveling Head  Press is  is one of die cutting presses which can be cutting sheet or roll materlal .Gerson have manual feed type and  CNC  automatic feed with continuous cutting for large  production output.

Beam Press is one of  die cutting presses  which can be cutting with large cutting die tools.If you need  large volume production capacity,this model can be your good choice.More information ,clicker to see details.

Hydraulic Press

Hydrauic Press is a large type die cutting press which used in many industries.Gerson have different models of hydraulic presses for your choice.OEM or Only one can be accepted.

Roller Die Cutter : Definitive Buying Guide

(keep updating: Updated on June 09th, 2024.)

Roller Die Cutter: Definitive Buying Guide

What is a Roller Die Cutter?

A Roller Die Cutter is one type of die cutting press which equiped with hard roller and flatbed.So also called Roller die cutting press or roller die cutting machine or flatbed die cutting press.It is good  for short run of  die-cutting various materials into specific shapes and pattern you want by the cutting die including steel rule die.

Why do you need a roller die cutter?
 

A roller die cutter can allow you to cut out the shapes or patterns you want from small or large sheet material.So that Gerson roller die cutter not only does  save time, but  also increases efficiency and helps you better manufacture the products you need.If you are using hand cutting ,we highly recommend you to use our machine because it is practically impossible to cut by hand!

Do I need a cutting die?

Yes.You need a cutting die .The cutting die is a tool that can help you cutting out the shapes or patterns you want.It is also known as mold that make sure that each cut comes out exactly the same shape and size.

The mold used in industrial production for injection molding, blow molding, extrusion, die casting or forging molding, smelting, stamping and other methods to obtain the desired product. In short, the mold is used to make molded items of tools, this tool consists of a variety of parts, different molds are composed of different parts. It is mainly used to realize the processing of the shape of an item by changing the physical state of the material to be molded. It has been called the “mother of industry”.So the cutting die is a simple mold that only cutting the shapes and size from the material.

Gerson can build any kinds of dies together with the press .As soon as you receive the goods, you can put them into operation, so that you don’t have to think about any other problems and ensure that you can finish the production on time.

What kinds of cutting die for Gerson roller die cutter press?

Gerson roller die cutter press can be suitable for any common cutting die ,such as steel rule die ,forged die etc.,.

Steel rule die
Steel Rule Die

The steel rule die have a wooden or aluminum or acrylic base on the bottom of the die to hold the die.So that you can put or on the material.

Forged cutting die

The forged die ,as the name suggests, this die mold is a sharp knife cutting die  pre-made from forged steel.

Any other dies can be used for Gerson roller die cutter press. If you have own dies ,but you cannot make sure if it is suitable or not ,you can contact us for making sure.If you do not have a die ,we could build any kinds or custom cutting die for you.

What's the difference between Roller die cutter and rotary die cutting machine ?

When you need a die cut, you must be thinking how do I choose ?Let’s evaluate roller die cutter vs. rotary die cutting machine.

Roller die cutter:
It is one of flatbed die cutter .But it is not cutting with rolling die ,instead ,It is same as normal flatbed cutting die ,such as steel rule die  etc.,though equiped with the roller shaft to press the material .
Rotary die cutting machine: 

Rotary die cutting press
Rotary die cutting press

Not like the roller die cutter cutting with steel rule die ,Rotary cutting equiped with rotating cylindrical die which  mounted in fixed position.It can die cut small sheet ,especial for roll or web flexible material with large quantity.

rotating cylindrical die
rotating cylindrical die


The rotary die cutting can work with Printing, perforating and laminating function same time if you need it.

So if your material is thin  and needs to be produced in large quantities and is in rolls  or web, and there is a possibility that it will need to be printed, then I would suggest that you use the rotary die cutting machine. On the contrary, if your production is low and the material is thicker, your budget is limited and the die cuts are large, then I would recommend the roller die cutter press.

What are the Advantages of Roller Die cutter?

1. Cost-effective low cost of  cutting die tool mold .
2. Can die cut large and thick sheet material .
3. Beginners are quick to get started without special training.
4.Unlike other flat presses, no hydraulic fluid is required, only electricity is needed to operate the machine.
5. Stable high quality with less maintenance.

What are the disadvantages of Roller Die Cutter ?

1. Production speed is relatively low compared to fully automatic die-cutting machines or rotary die cutting.
2. The size of the machine is larger than other die-cutting machines, such as swing arm clicker press .
3. Only the die-cutting function is accomplished, but not the perforation, printing or laminating.
4. The cutting dies cannot be fixed and the dies have to be repositioned for each pressing.

How to choose a Roller Die Cutter Press?

When you start to consider one roller die cutter press machine for your production ,The following item you must know it.

1.Material :The first thing that you need to know what material you need to die-cut from.Including material type ,dimension ,web or sheet etc.,You need to know from your material suppliers.
2.Finished part : The size of one cut, this determines the size of the cutting die.
3.Production Volume : How many quantities do you need to die cut per day or month?
4.Budget :How much money you are prepared to spend on the machine.
5.Space :You must know the space that can be used for the machine ,including putting material ,equipment etc.,The roller die cutter is not tabletop press ,although we have the small roller die cutter which can be placing on the table.

If you know all the above ,you could send the details to Gerson ,So we could give our model and size of roller die cutting machine in details .Then you could deside to buy or not.
Remember:Purchasing a new roller die cutter shouldn’t be a snap decision Although it is not expensive.

Do Gerson Have Roller Die Cutter in Stock for Sale ?

Gerson Roller die cutter machine is manufactured based on customer’s request.But we also have some normal size in stock for sale .But there are times when we sell out of stock. So please contact us to make sure we are in stock before placing your order.

Our stock prices and customized prices are generally the same unless you have special requests. So don’t worry that no stock will  be high customized price, we have absolute price advantage compared to any other brand of machine, of course the quality is still very good. After all, there are nearly forty years of production experience.

What is the Price of Gerson Roller Die Cutter ?

Roller die cutter press pricing should consider the below cost : production cost, including land, labor, capital, and entrepreneurship.

As a professional Die cutter machine manufacturer ,Gerson insist on quality at an affordable price ,so that We have won a large number of loyal customers. We believe that if you try our machines, you will be satisfied!

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