Foam sheet die cutting machine is one of Gerson die cutting presses for cutting out foam sheet components or parts from foam material in sheet or roll .
No matter what your requirements are, Gerson is sure to have a suitable machine for your foam cutting production.
Foam Sheet Die Cutting Machine Guild
1.What is Foam Sheet Die Cutting Machine ?
Foam sheet die cutting machine is one of cutting machines manufactured by Gerson machinery . The machine can punch or stamp out any shapes or patterns foam parts from foam sheets or roll using steel rule dies or molds .So it is very popular used in any foam components manufacturing industry .
2.What kinds of foam can be die-cutting by Gerson foam die cutting machines?
1).Polyurethane foam or known as PU foam:
Closed cell rigid polyurethane foams ,Open cell flexible polyurethane foams etc.,
Application example:Soft cushion foam,Polyurethane bags,Spray polyurethane foam residential insulation,bedding, furniture, automotive interiors, carpet underlay and packaging.
2).Polyester Foam.
Application:Automotive air filter purposes (like blocking sound), gaskets, and cushioning,also in medical, apparel, sports and leisure,,Air conditioning industries
Heating and ventilationacoustic industries.
3).Polyether Foam
Ideal material for packaging foam applications And
marine applications, aquarium filter media, speaker foam, outdoor patio cushioning, and air filter foam etc.,
4)Polyethylene foam: also know as PE foam.
More firm and rigid than EVA foam, closed-cell foam. ideally for a shock absorbing material in packaging and padding. Also for transport of sensitive electronics
Padding,Masonry and concrete ,Personal flotation etc.,
5).Ethylene-vinyl Acetate Foam.Known as EVA Foam.
It is closed cell foam.known as expanded rubber or foam rubber .Application:EVA foam packaging, EVA foam case inserts, EVA skets and EVA pads used in
appliances, automotive, building, marine, electronics, healthcare, packaging, sports, leisure, and recreation, and footwear industies.
6).Expanded Polyethylene foam:Known as EPE foam.Also closed cell.Application:Packaging,impact and shock absorption, vibration dampening,surface protection,sports mats, gaskets,yoga mats, shin guards, thigh guards etc.,
7).Cellulose foam:Made from pulp fiber.cApplication:Cushioning, packaging, Scrubber Sponge,filtering, hydroponic, thermal and sound absorption insulation,Pad etc.,
8.Cross linked polyethylene foam:
Known as XLPE Foam.Application:Packaging foam,prosthetic padding, orthopedic padding, Athletic padding/helmet lining,Protective case inserts,suture counters, wheelchair pads.
3.How many Types of Foam Sheet Die Cutting Machines does Gerson Have?
3.1.Based on beam type.
1).Swing beam foam sheet die cutting machine.Swing beam cutitng machine is manual feed foam material and good for small size foam.More info ,please see :https://www.shoesmachines.com/swing-arm-clicker-press-for-sale
2).Traveling beam press .Also known as traveling head press.More infomation see:https://www.shoesmachines.com/traveling-head-press
3)Full beam press .More infomation see:https://www.shoesmachines.com/beam-press
3.2 Based on feed type :
1).Manual feed foam sheet die cutting machine:
A.Four column with double cylinders ensure the high quality of machine.
B.Hydraulic drive ensures quietness and quality of the machine.
C.Automatic central lubricating system make sure the hydraulic stability and minimal maintenance.
D.Top European advanced technology ensures that the machine can perform to its maximum capacity and can guarantee long service without damage.
2).Autoamtic feed foam sheet die cutting machine:
A. As with manual equipment, using high quality parts and materials ,with advanced European technology in manufacturing makes Gerson a famous and professional manufacturer.
B.No matter your foam material is sheet or coil, Gerson is able to meet the function of automatic feeding.
C.Double mechanical balance mechanism can make sure hign precision cutting for the material.
D. In addition to the automatic feeding function, the fully automatic machine can achieve a wide range of functions to meet your needs. These functions include the following.
Automatic feeding of both sides of the sheet.
Winding device for coils.
Material Feed Roller.
Foam sheet stacking device.
Automatic finished products pick-up device.
Waste materials re-winding device.
Clamping Beam.
Inboard Pneumatic Pinch Roll Feeding System.
Model | GRB(C)-25T to 500T |
Max cutting force(T) | From 25 Tons to 500 Tons |
Range between working table | 50-240mm (Upper to Bottom Table) |
Stroke Adjustment | 0-170mm |
Cutting area(mm) | (500-3000)X(1000-3000)mm |
Based on your material and die | |
Example: 1600X600mm etc., | |
Motor power | 1.5 to 22KW |
Electric Power | 220V/380V/415V,50-60hz etc., |
Machine Net weight (KG) | 1600 to 16500 |
1700 to 17500 |
Automatic feed foam roll sheet die cutting machine ideo for reference:
4.What are the Advantages of Manual Foam Sheet Die Cutting Machine ?
1). Manual, as the name implies, requires the worker to feed the material into the machine by himself.
2). The machine is extremely easy to operate and does not require special training to operate.
3). Regular tooling dies are available on Gerson machines. Manually you need to put the tool die onto the material by yourself.
4). Hydraulic drive, low sound and easy machine maintenance.
5). The size of the machine and the pressure size, etc., can be customized according to the customer’s requirements. No extra cost.
5.What are the Advantages of Automatic Foam Sheet Die Cutting Machine ?
1).It is driven by hydraulic pressure, with large force, fast speed and high accuracy. It can be used to die cut large area materials.
2).It can be used for die-cutting foam sheets or foam roll coiled materials with automatic feed.
3).Gerson autoamtic foam sheet die cutting machines hasve various configurations for your choice: Autoamtic pick up system ,Automatic winding equipment for roll etc.,
4).Gerson can custom build the die cutting machine based on your production request.
6.Manual or Automatic feed foam sheet die cutting machine ,How to Choose?
1).First, and most importantly, what is the purpose of the machine you are buying. What production requirements do you want to achieve. For example, if you want your machine to achieve a high daily output, then obviously a manual one is not suitable for you, then choose an automatic one.
2).Secondly you need to know your budget. After all, there is a big price difference between a manual machine and a fully automatic one. Of course, if your budget is not high, but you feel that a manual machine is not what you want, then you can choose a semi-automatic machine.
3).No matter how you choose, the most important thing is to be able to contact us in time. Because we will give you a detailed and just the right advice. This not only saves time, but most importantly helps you to choose the right equipment for you.
Conclusion: Gerson foam sheet die cutitng machine can cut not only sheets but also rolls. No matter how big or small your material is, we have a die cutter to meet your requirements. If you need special specifications, we can also produce the right machine according to your production requirements.