This versatile machine is capable of handling a wide range of gasket materials:

Key Features and Benefits:

• Hydraulic Operation: Delivers controlled cutting force for consistent and high-quality results.
• Versatile Material Handling: Accommodates various materials and thicknesses, from delicate thin to thick gasket material sheets or roll.
• Advanced Automation: Offers CNC integration for precise cutting patterns and automated material handling, boosting productivity.For smaller-scale production needs, Gerson also offers manual traveling head presses, providing a cost-effective solution for cutting gasket materials.
• Enhanced Safety: Incorporates safety features like light curtains and emergency stop buttons to protect operators.
• User-Friendly Controls: Intuitive interfaces and customizable settings simplify operation and maintenance.
• Customizable Options: To meet the unique needs of various industries and production processes, Gerson offer a wide range of customization options:
  • Cutting Head Size: Available in different sizes to accommodate various material widths and thicknesses.
  • Feeding Systems: Choose from sheet feeders or roll feeders to suit your material supply method.
  • Cutting Force: Adjustable cutting force to handle a broad range of materials, from soft to hard.
  • Working Table Size: Customizable table sizes to accommodate different workpiece dimensions.
  • Specialized Cutting Die Tools: Custom-designed cutting dies for intricate shapes and precise cuts.
  • Control Systems: Advanced control systems for precise operation, monitoring, and data analysis.
• Improved Efficiency: Streamlines production processes with automated material feeding and unloading systems.

Core Components and Functions:

• Traveling Head: The cutting head moves across the material, enabling intricate cutting patterns and precise shapes.
• Hydraulic System: Provides the necessary force for cutting, ensuring consistent pressure distribution.
• Control System: Allows for precise control over cutting speed, depth, and pattern.
• Cutting Tools: A variety of cutting tools are available to accommodate different materials and cutting styles.

Specification :

By harnessing the power of hydraulics and advanced automation, automatic traveling head presses offer significant advantages in terms of productivity, accuracy, and safety.

Gerson traveling head press have become indispensable tools in modern manufacturing, particularly for industries requiring precise cutting and stamping operations. Their versatility, efficiency, and precision make them ideal for producing a wide range of components, including gaskets.

By offering customizable options such as cutting head size, feeding systems, and cutting force, these machines can be tailored to meet specific production requirements. This flexibility, combined with advanced control systems, ensures optimal performance and product quality.

As technology continues to evolve, we can anticipate even more innovative and efficient automatic traveling head presses to emerge, further revolutionizing manufacturing processes.

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Key features and specifications:

• Cutting force: 50 tons (500 kN)  ,can be custom built any cutting force. you can opt for higher or lower tonnage depending on the thickness and material you’re cutting.
• Fixed beam design: The cutting head remains stationary, while the worktable moves up and down to engage the cutting tool.(Option: movable beam design)
• Hydraulic power: The press is powered by a hydraulic system that provides the necessary force for cutting.
• Cutting tool: The cutting tool can be a variety of shapes and sizes, depending on the specific application.We could design and manufacturing the cutting die tool mold for you .
• Table size: The size of the worktable varies depending on the model, but it typically ranges from 1600mm x 500mm to 3000mm x 2000mm. or any other size.You can choose from a variety of worktable sizes to accommodate different material widths and lengths.   
• Stroke length: The stroke length, or the distance the worktable travels, is typically around 240mm.This is the vertical distance the cutting beam travels. It can be adjusted to suit your specific cutting requirements.
• Daylight opening: The daylight opening is the distance between the cutting head and the worktable when the press is fully open. This can vary depending on the model.You can customize this to accommodate different material thicknesses and die heights.
• Clamping beam feed: This feeding system uses a clamping beam to hold and advance the material into the cutting area. The beam can be pneumatically or hydraulically actuated, and it can be programmed to feed the material at a specific rate.You can choose from various feeding systems, such as roll feeds, gripper feeds, or belt feeds, based on your material and production needs.

• Control System:

  • PLC control: A programmable logic controller (PLC) can be used to control the press’s operation, including cycle time, pressure, and feed speed.   
  • User interface: The control panel can be customized to provide intuitive operation and monitoring capabilities.

  Safety Features:

  • Safety guards: You can add safety guards and interlocks to protect operators from potential hazards.
  • Emergency stop: An emergency stop button can be installed to quickly halt the press in case of an emergency.

Common Applications of  50 ton beam Presses

Customizing a 50-ton hydraulic beam die-cutting press allows you to tailor the machine to your specific needs,

When considering a custom-built press, it’s crucial to work closely with Gerson to ensure that your specific requirements are met. We can provide expert guidance on the best configuration for your application and help you design a machine that maximizes productivity and minimizes downtime.

By customizing your 50-ton hydraulic beam die-cutting press, you can achieve optimal performance and efficiency for your specific production needs.

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When considering whether to purchase a used or new clicker press, several factors come into play, including cost, reliability, availability of parts, and specific operational needs. Below is a detailed comparison of both options:

Used Clicker Press

Advantages:

• Lower Cost: Significantly cheaper than a new machine.
• Proven Technology: Often, used machines have a reliable track record.
• Immediate Availability: Can be acquired quickly.

Disadvantages:

• Unknown History: Potential for hidden mechanical issues or wear and tear.
• Maintenance Costs: May require more frequent maintenance and repairs.
• Limited Warranty: Often comes with limited or no warranty.
• Outdated Technology: Might lack the latest features and energy efficiency.

New Clicker Press

Advantages:

• Reliable Performance: Built with modern technology and quality control.
• Energy Efficiency: Designed to reduce energy consumption.
• Warranty: Comes with a manufacturer’s warranty.
• Latest Features: Includes advanced features like digital controls and safety systems.

Disadvantages:

• Higher Cost: Significantly more expensive upfront. But Gerson have very competive price even lower than some used clicker press  because of Direct Manufacturing,Economies of Scale and Lower Labor Costs .(However, it’s important to note that while the initial purchase price may be lower, the long-term value of a Gerson clicker press extends beyond the initial investment.)
• Longer Delivery Time: May require a longer wait time for delivery and installation.

Key Considerations:

1. Budget: If budget is a primary concern, a used machine might be a viable option.
2. Production Volume: For high-volume production, a new machine with advanced features and reliability is often preferred.
3. Maintenance Costs: Factor in potential maintenance and repair costs for both options.
4. Warranty: A new machine typically comes with a warranty, providing peace of mind.   
5. Energy Efficiency: Consider the long-term energy costs and environmental impact.
6. Safety Features: Ensure the machine meets safety standards and has necessary safety features.
7. Technical Support: Access to reliable technical support is crucial, especially for used machines.

Here’s a basic table comparing used and new clicker presses:

Recommendation:

For most businesses, investing in a new clicker press is often the more prudent choice, especially in the long run. It provides reliability, efficiency, and peace of mind. However, if budget constraints are severe and you’re confident in your ability to assess the condition of a used machine, it could be a viable option.

Additional Tips:

• Thorough Inspection: If considering a used machine, conduct a thorough inspection or hire a qualified technician to assess its condition.
• Negotiate: Don’t hesitate to negotiate the price, especially for used machines.
• Seek Expert Advice: Consult with industry experts or experienced machine operators for guidance.

By carefully considering these factors, you can make an informed decision that best suits your business needs.

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Precision and Consistency

• Clicker Press:
  • Delivers exceptional precision and consistency due to the use of metal dies.
  • Ensures uniform cuts, particularly crucial for large-scale production.
  • Reduces material waste by minimizing errors.
  • Example: A leather goods manufacturer producing hundreds of identical wallets per day would benefit from the precision and speed of a clicker press.
• Hand Cutting:
  • Requires a high level of skill and experience to achieve precision.
  • Prone to human error and variability, especially for intricate designs or large quantities.
  • Example: A bespoke leather craftsman creating a one-of-a-kind bag may prefer hand cutting for its flexibility and artistic expression.

Efficiency

• Clicker Press:
  • Significantly boosts efficiency by allowing for rapid, repetitive cuts.
  • Can increase production output by up to 10-15 times compared to hand cutting.
  • Example: A leather goods factory producing thousands of belts per week would benefit from the high-speed production capabilities of a clicker press.
• Hand Cutting:
  • A more time-consuming process, especially for large quantities.
  • Can be suitable for small-scale production or custom orders.
  • Example: A small leather workshop producing a few custom handbags per week may find hand cutting to be sufficient.

Cost

• Clicker Press:
  • Requires a substantial initial investment in the machine and custom dies.
  • Can lead to lower long-term costs due to increased efficiency and reduced material waste.
  • Example: A large-scale leather manufacturer may invest $20,00 to $10,000 in a clicker press to reduce labor costs and improve overall profitability.
• Hand Cutting:
  • Minimal upfront costs, primarily involving basic tools.
  • Suitable for small-scale operations or hobbyists.
  • Example: A leather hobbyist may start with hand cutting to minimize initial expenses.

Flexibility

• Hand Cutting:
  • Offers greater flexibility for design modifications and custom work.
  • Allows for intricate details and unique shapes.
  • Example: A leather artist creating custom phone cases may prefer hand cutting to achieve precise fit and unique designs.
• Clicker Press:
  • Less adaptable due to the fixed nature of the dies.
  • Requires new dies for design changes, adding to costs.
  • Example: A leather goods manufacturer producing a seasonal collection may need to invest $50 to $5,00 in new dies to accommodate design changes.

Hand Cutting vs. Clicker Press: A Comparison

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Foam Sheet Die Cutting Machine Guild

1.What is Foam Sheet Die Cutting Machine ?

Foam sheet die cutting machine is one of cutting machines manufactured by Gerson machinery . The machine can punch or stamp out any shapes or patterns foam parts from foam sheets or roll using steel rule dies or molds .So it is very popular used in any foam components manufacturing industry .

2.What kinds of foam can be die-cutting by Gerson foam die cutting machines?

1).Polyurethane foam or known as PU foam:
Closed cell rigid polyurethane foams ,Open cell flexible polyurethane foams etc.,
Application example:Soft cushion foam,Polyurethane bags,Spray polyurethane foam  residential insulation,bedding, furniture, automotive interiors, carpet underlay and packaging.

2).Polyester Foam.
Application:Automotive air filter purposes (like blocking sound), gaskets, and cushioning,also in medical, apparel, sports and leisure,,Air conditioning industries
Heating and ventilationacoustic industries.

3).Polyether Foam
Ideal material for packaging foam applications And
marine applications, aquarium filter media, speaker foam, outdoor patio cushioning, and air filter foam etc.,

4)Polyethylene foam: also know as PE foam.
More firm and rigid than EVA foam, closed-cell foam. ideally for a shock absorbing material in packaging and padding. Also for transport of sensitive electronics
Padding,Masonry and concrete ,Personal flotation etc.,

5).Ethylene-vinyl Acetate Foam.Known as EVA Foam.
It is closed cell foam.known as expanded rubber or foam rubber .Application:EVA foam packaging, EVA foam case inserts, EVA skets and EVA pads used in
appliances, automotive, building, marine, electronics, healthcare, packaging, sports, leisure, and recreation, and footwear industies.

6).Expanded Polyethylene foam:Known as EPE foam.Also closed cell.Application:Packaging,impact and shock absorption, vibration dampening,surface protection,sports mats, gaskets,yoga mats, shin guards, thigh guards etc.,

7).Cellulose foam:Made from pulp fiber.cApplication:Cushioning, packaging, Scrubber Sponge,filtering, hydroponic, thermal and sound absorption insulation,Pad etc.,

8.Cross linked polyethylene foam:
Known as XLPE Foam.Application:Packaging foam,prosthetic padding, orthopedic padding, Athletic padding/helmet lining,Protective case inserts,suture counters, wheelchair pads.

3.How many Types of Foam Sheet Die Cutting Machines does Gerson Have?

3.1.Based on beam type.
1).Swing beam foam sheet die cutting machine.Swing beam cutitng machine is manual feed foam material and good for small size foam.More info ,please see :https://www.shoesmachines.com/swing-arm-clicker-press-for-sale
2).Traveling beam press .Also known as traveling head press.More infomation see:https://www.shoesmachines.com/traveling-head-press
3)Full beam press .More infomation see:https://www.shoesmachines.com/beam-press

3.2 Based on feed type :
1).Manual feed foam sheet die cutting machine：

A.Four column with double cylinders ensure the high quality of machine.
B.Hydraulic drive ensures quietness and quality of the machine.
C.Automatic central lubricating system make sure the hydraulic stability and minimal maintenance.
D.Top European advanced technology ensures that the machine can perform to its maximum capacity and can guarantee long service without damage.

2).Autoamtic feed foam sheet die cutting machine:

A. As with manual equipment, using high quality parts and materials ,with advanced European technology in manufacturing makes Gerson a famous and professional manufacturer.
B.No matter your foam material is sheet or coil, Gerson is able to meet the function of automatic feeding.
C.Double mechanical balance mechanism can make sure hign precision cutting for the material.
D. In addition to the automatic feeding function, the fully automatic machine can achieve a wide range of functions to meet your needs. These functions include the following.
Automatic feeding of both sides of the sheet.
Winding device for coils.
Material Feed Roller.
Foam sheet stacking device.
Automatic finished products pick-up device.
Waste materials re-winding device.
Clamping Beam.
Inboard Pneumatic Pinch Roll Feeding System.

Model	GRB(C)-25T to 500T
Max cutting force(T)	From 25 Tons to 500 Tons
Range between working table	50-240mm (Upper to Bottom Table)
Stroke Adjustment	0-170mm
Cutting area(mm)	(500-3000)X(1000-3000)mm
	Based on your material and die
	Example: 1600X600mm etc.,
Motor power	1.5 to 22KW
Electric Power	220V/380V/415V,50-60hz etc.,
Machine Net weight (KG)	1600 to 16500
	1700 to 17500

Automatic feed foam roll sheet die cutting machine ideo for reference:

4.What are the Advantages of Manual Foam Sheet Die Cutting Machine ?

1). Manual, as the name implies, requires the worker to feed the material into the machine by himself.
2). The machine is extremely easy to operate and does not require special training to operate.
3). Regular tooling dies are available on Gerson machines. Manually you need to put the tool die onto the material by yourself.
4). Hydraulic drive, low sound and easy machine maintenance.
5). The size of the machine and the pressure size, etc., can be customized according to the customer’s requirements. No extra cost.

5.What are the Advantages of Automatic Foam Sheet Die Cutting Machine ?

1).It is driven by hydraulic pressure, with large force, fast speed and high accuracy. It can be used to die cut large area materials.
2).It can be used for die-cutting foam sheets or foam roll coiled materials with automatic feed.
3).Gerson  autoamtic foam sheet die cutting machines hasve various configurations for your choice: Autoamtic pick up system ,Automatic winding equipment for roll etc.,
4).Gerson can custom build the die cutting machine based on your production request.

6.Manual or Automatic feed foam sheet die cutting machine ,How to Choose?

1).First, and most importantly, what is the purpose of the machine you are buying. What production requirements do you want to achieve. For example, if you want your machine to achieve a high daily output, then obviously a manual one is not suitable for you, then choose an automatic one.

2).Secondly you need to know your budget. After all, there is a big price difference between a manual machine and a fully automatic one. Of course, if your budget is not high, but you feel that a manual machine is not what you want, then you can choose a semi-automatic machine.

3).No matter how you choose, the most important thing is to be able to contact us in time. Because we will give you a detailed and just the right advice. This not only saves time, but most importantly helps you to choose the right equipment for you.

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Disposable Hotel Slipper Fully Automatic Production Line

1.What is a Disposable Hotel Slipper Fully Automatic Production Line ?

Disposable hotel slippers automatic production line is also known as Disposable hotel slipper making machine which is Gerson’s patented product to improve customer’s production efficiency and solve the problem of labor cost. And the patented product invented by Gerson. It is a complete production equipment. All automatic, no need any manual operation in the middle. It only needs loading and final carton packing.

2.What kind of disposable hotel slippers can be produced?

The disposable hotel slippers making machine can be custom built based on your request. The normal machine can produce the below material :

Shoes Upper Material:

1.Terry; 2.Velour (aka Velvet); 3.Waffle; 4.Coral Fleece; 5.Micro suede; 6.Towel Fabric; 7.Super Soft Fabric; 8.Non-woven; 9.Pure EVA; 10.Short Floss; 11.Towel Fabric 12.Nap fabric

Sole Material:

1.EVA; 2.Anti-slip Cloth; 3.Sponge; 4.Foam; 5.TPR; 6.EVA covered EVA covered with synthetic leather for slipper.

3.How does a Disposable Hotel Slipper Fully Automatic Production Line Works ?(Video)

Cutting: The cutting device cuts the imported shoe upper fabric into individual shoe upper blanks;

Conveying: the suction conveying device will adsorb and convey the shoe upper blank output by the cutting device;

Forming:The shoe upper forming device cooperates with the suction conveying device to form creases and protrusions on the conveyed shoe upper blank.

Conveying : the sole blank and the upper blank forming the creases and protrusions are merged with the conveying device and conveyed by the conveying device.

Welding: the welding device welds the sole blank and upper blank sent by the conveyor to obtain the slipper blank.

Forming:The final forming device cutting slippers blanks into finished slippers.

4.What are the Advantages of a Disposable Hotel Slipper Fully Automatic Production Line ?

The advantage of this equipment is that the cut into individual shoe upper blanks are adsorbed and conveyed by the suction and conveying device, without axial pulling force on the shoe upper blanks. Therefore, the shoe upper blanks will not be caused to move along the axial direction of the shoe upper blanks. The blank is deformed. In addition, the shoe upper blank and the adsorption and conveying device are surface-to-surface coordination, and the shoe upper blank will not be deformed along the direction of the adsorption force. Therefore, the present invention ensures that the upper blank will not be deformed during the conveying process.

With the cooperation of the adsorption and conveying device and the shoe upper forming device, the shoe upper blank can be formed according to the design requirements. Therefore, after the formed shoe upper blank and the sole are welded, the quality of the slippers obtained can be guaranteed.

The speed of this product is very fast, the fastest can reach 120 per minute. Compared with the traditional die cutting machine and sewing machine, this kind of machine can complete the processing of one-time slippers at one time, and does not require multiple manual operations. It is continuously fast and saves labor and reduces costs.

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1.Beam press is one of the press machines made by Gerson .This beam press is hydraulic driven .so also known as hydraulic beam press machine which is the 4th generation products Gerson produced.In fact ,you also can call 40 ton hydraulic press machine .You could see this link for details for beam press :Beam Press:The Ultimate FAQ Guide

2. 40 tons refers to the maximum pressure generated when the press moves downward to press or die-cut or form the product. Of course this pressure can be adjusted when you use it to make very small products, for example only 25 tons. At the same time, if you think 40 tons is not enough, there will be a lot of presses with higher pressure to choose from. For example,50 ton ,100 ton,500 ton etc., There are a lot of beam press machines, and Gerson produces custom-made in accordance with customer requirements if you need.

3. The size of the working area of the 40-ton press machine can be customized. Of course, this fee does not require additional costs.For us, making a 30X55inches and 40X60 inches are almost the same. It’s just a small difference in cost.

4.There are also many options for the entire feeding system. The easiest is manual feeding. This price is the cheapest, but the efficiency is slow. Of course, automatic feeding is the choice of many people, and automatic feeding depends on your products.Single side automatic sliding table sheet feeding or Automatic double side sliding table sheet feeding system ,automatic roll feeding system : pneumatic pinch rolls feed,clamping beam feeds,inboard and outboard motorized conveyor belts,continuous cutting belts etc.,

5.What is the price of a beam press ? It depends on what kind of product you buy: your production requirements and your budget or how much you want to spend on equipment. The price of the machine is also different because of the different configurations. If you want to get a quotation right away, you can contact us immediately, we believe we will give you a satisfactory answer.

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The machine can be die cutting one layer or several layer of such material as plastic sheet roll, rubber sheet (bottom sole, medium sole), EVA, leather, plastic canvas, vacuum foaming products, nylons, carpet, mat, corks, soft tiles, paper boards and synthetic materials etc.,

The machine using hydraulic system which is designed and manufactured by Gerson that have many years experience in die cutting solution.The machine is for low noise, optimum efficiency, and low electricity consumption.

The machine can feed sheet or roll material in manual or automatic or autoamtic pickup system .All it is depending on your request.

The machine can custom built based on production requirement ,such as custom table ,feed table ,cutting table ,feed distance ,cutting speed ,hydraulic force etc.,

welcome to contact us at any time by email to our sales department.

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1. The machine is using　Hydraulic system: double oil cylinders work at the same time,so that make sure the auto balance and enough cutting force for the cutting out fabric ,leather etc.,
2.It can die cut any shapes based on your request.The servo motor is used to control the lateral movement of the punch.
3.No matter what kinds of seat cover or other similar that you want to produce ,Gerson can help you to find good machine for your production.
4.The di cutting machinery have good speed for stamping pr punching that have low energy consumption with few noise.
5.We could designed for maximum flexibility when using roll or sheet material, small or large tooling .welcome to contact us at any time.

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These die-cutting machinery Gerson can build from mini manual machine to large custom built semi-automatic and fully automatic machine.

Gerson company is famous in stamping machine since 80s of last century.Now Gerson machinery is one of the largest leading design manufacturer of diecut machine in China.

Gerson machinery has rich experience to produce cutting-out machine for 35 years hard working and with huge equipment producing to be among them the largest plant facility.

Please tell us your requirement , Gerson can choose the high machinery for your manufacturing products.

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