A6 30 Pieces Jigsaw Puzzle cutting die tool mold is specialized die cutter used to manufacture A6 size about 4.13 inches by 5.83 inches or 148mm by 105mm jigsaw puzzles.
This is the crucial component, crafted from hardened steel with intricate, precisely engineered cutting edges. The die’s shape determines the puzzle’s final piece configuration, including the number of pieces, their size, and the unique interlocking shapes.
A6 30 Pieces Jigsaw Puzzle Cutting Die Tool Mold Features:
Feature | Description |
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Puzzle Size | A6 (4.13 x 5.83 inches) to Extra-Large |
Puzzle Design | Any pattern based on your design or custom design by Gerson |
Cutting Patterns | Grid Cut, Random Cut, Curved Cut |
Piece Count | 30 pieces Note : Gerson can make any pieces over 3000 pieces (customizable) |
Portability | Small sizes are highly portable |
Benefits | Develops fine motor skills, hand-eye coordination, spatial reasoning, and problem-solving abilities |
Material | Steel Rule:High-carbon steel, hardened and tempered, wear resistance, edge retention, sharpness.
Die Board:18mm plywood,Good support, withstands moderate to heavy pressure, minimizes deflection, easy to machine |
- Size: A6 is a standard paper size, roughly 4.13 inches by 5.83 inches.Gerson can make small size to Extra-Large size puzzle cutting die .
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Puzzle Design Pattern:Gerson can make any pattern based on your design drawing,or we could design for you.
- Grid Cut: The most common, with straight cuts creating rectangular or square pieces.
- Random Cut: Irregular shapes with no discernible pattern, increasing difficulty.
- Curved Cut: Pieces have curved edges, adding complexity.
- Piece Count: 30 pieces offer a manageable number for young children or those new to puzzling, while still providing a satisfying level of complexity.Gerson can make any size based on request from single 2 pcs ,to over 1000 pieces,for example 1500pcs etc.,
- Portability: Its small size makes it easy to transport and play with on the go.
- Benefits: 30-piece puzzles help develop fine motor skills, hand-eye coordination, spatial reasoning, and problem-solving abilities.
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The Materials for puzzle cutting die:
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Steel Rule:
- Material: Made of high-carbon steel, often hardened and tempered for optimal cutting performance.So that can make sure the precision cutting .
- Properties: Higher hardness translates to better wear resistance and edge retention., and sharpness are essential for clean cuts.
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Die Board:
- Materials:18mm (approximately 0.7 inches)plywood board ,Provides good support for the steel rule and withstands moderate to heavy cutting pressures.
- Properties:Minimizes deflection during the cutting process, ensuring accurate and consistent cuts.Relatively easy to machine and shape, allowing for the creation of complex die designs.
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Application :The Cutting Process.
- Material Preparation: The puzzle material, typically cardboard or wood, is placed onto the mold.
- Die Application: The intricately shaped die is positioned on top of the material.
- Pressing and Cutting: High pressure is applied to the die, forcing it through the material and cleanly cutting out the puzzle pieces.
- Piece Separation: The cut puzzle pieces are then carefully separated from the remaining material.
Gerson have a variety of puzzle die cutting machines to cater to different production needs, from small-scale projects to high-volume manufacturing.